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Lithium battery separator technology innovation

main content

In the complex system of lithium battery, diaphragm is the key component to ensure safety and performance. The thin film, which is only 5-25 microns thick, is designed to block direct contact between positive and negative electrodes while allowing lithium ions to pass through efficiently. With the improvement of battery performance requirements for electric vehicles and energy storage systems, diaphragm technology has become a research hotspot in the field of materials science and engineering. This paper will analyze the core technology of lithium battery separator from the dimension of technology innovation.

1. High safety material breakthrough

Arylon fiber reinforcement: adding 5% polyparylene parylene diamine fiber, the tensile strength is increased to 200MPa (conventional PE is 100MPa); Solid electrolyte composite: The LLZO (lithium lanum zirconium oxygen) solid electrolyte and polymer composite, ionic conductivity of 5×10⁻³ S/cm, while achieving electronic insulation.

2. Intelligent response diaphragm

Temperature sensitive material: using shape memory polyurethane, the pore size is expanded to 1.5 microns at -20℃ to improve ion conduction, and shrinked to 0.3 microns at 80℃ to enhance safety; Voltage responsive coating: releases flame retardants (such as hexamethylphosphoryl triamine) upon overcharge, actively inhibits electrolyte decomposition.

3. Sustainable development path

Bio-based materials: polylactic acid (PLA) and cellulose composite diaphragm, the biodegradation rate of more than 90%, carbon emissions reduced by 70%; Dry process upgrade: solvent-free production process reduces energy consumption by 40% and production costs by 25%.

Conclusion

From the industrial base of polyolefin to the technological leap of ceramic coating, the development history of lithium battery separator confirms the role of material innovation in promoting energy technology. With the breakthrough of solid-state batteries and intelligent responsive materials, the future diaphragm will not only be a passive physical barrier, but also evolve into an intelligent component with environmental perception and adaptive ability. Continued progress in this area is building a safer and more efficient technological cornerstone for the global energy transition.

START-STOP LITHIUM battery

Enov start-stop battery is designed to provide excellent performance for high-demand start-stop vaehicles. It adopts the third-generation intelligent lithium platform architecture to achieve technological breakthroughs in core indicators such as cycle life, environmental adaptability and energy density. Compared with the traditional lead-acid battery system, the energy efficiency is increased by 210%, the cycle life is extended by 8-10 times, and the monthly self-discharge rate is controlled within 3%. Enov's unique low-temperature battery technology makes a breakthrough in achieving stable output in the whole climate domain from -30℃ to 65℃, maintaining more than 90% of the effective capacity release under extremely cold conditions (-30℃), and maintaining 90% of the capacity in high temperature environments (65℃).
The start-stop battery series products cover the mainstream voltage platform of 12V/24V/48V, and support flexible configuration of LFP (lithium iron phosphate) and NCM (lithium nickel cobalt manganese oxide) dual-material system. All models adopt modular design to support customization of different model specifications. Enuo engineering and technical team to provide full cycle technical service support, if you need, please contact us.

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